Ford Sierra

1982-1993 of release

Repair and operation of the car

Ford Siyerra
+ 1.2. Identification of the car
+ 2. Maintenance
+ 3. General data
- 4. Engines
   - 4.1. Petrol engines
      + 4.1.1. Technical characteristics
      4.1.2. Adjustment of gaps of valves
      + 4.1.3. System of ignition
      + 4.1.4. Fuel system
      + 4.1.5. The repair which is not demanding removal of the engine
      4.1.6. Removal and installation of the engine
      4.1.7. Dismantling of the engine
      4.1.8. Identification of the interacting parts
      4.1.9. Assembly of the engine
      4.1.10. Replacement of pistons
      4.1.11. Removal and installation of an intermediate shaft
      4.1.12. System of gas distribution
      4.1.13. Lubrication system
      + 4.1.14. Cooling system
      4.1.15. Suspension bracket of the power unit
      4.1.16. System of production of the fulfilled gases
   + 4.2. Diesel engine
+ 5. Coupling
+ 6. Transmissions
+ 7. Driveshaft and back bridge
+ 8. Steering
+ 9. Suspension brackets
+ 10. Brake system
+ 11. Body
+ 12. Electric equipment


4.1.11. Removal and installation of an intermediate shaft


Removal and installation of an intermediate shaft

1 – cover,

2 – laying,

3 – sealing ring,

4 – intermediate shaft,

5 – adjusting axial plate,

6 – bearing plug


1. To disconnect a weight wire from the accumulator.
2. To weaken bolts of fastening of the generator and to take off maple a belt of its drive.
3. To remove a casing of a gear belt.
4. To remove a pulley from a bent shaft and its persistent laying.
5. To install the piston of the 1st cylinder in VMT, to designate the provision of a rotor of the distributor and to remove the ignition distributor.
6. To unscrew a bolt of fastening of a pulley on intermediate to a shaft.
7. To weaken fastening of the tension device and to take off a gear belt.
8. To remove the fuel pump and a pusher of its drive.
9. To unscrew a cover of an intermediate shaft, an adjusting plate and to remove an intermediate shaft.
10. To take a sealing ring from a cover of an intermediate shaft.


1. To establish a sealing ring of an intermediate shaft in a cover.
2. To fix an intermediate shaft and an adjusting plate in the block of cylinders. To check an axial side play of an intermediate shaft (in case of need to replace an adjusting plate, selecting respectively its thickness).
3. To oil edges of a sealing ring and to establish it on an intermediate shaft together with a cover with the help adaptation 21.009 A.
4. To establish a pulley on an intermediate shaft.
5. To insert into an opening in the block of cylinders a pusher of the drive of the fuel pump and to fix the pump.
6. To establish a pulley on intermediate to a shaft so that edges of strengthening of a pulley were directed towards the block of cylinders.
7. To check whether there correspond provisions of a bent shaft, a cam-shaft and the distributor of ignition to position of the piston of the 1st cylinder in VMT. To fix the distributor of ignition and to check correctness of its installation.
8. To establish a gear belt and to adjust its tension.
9. To establish on cranked to a shaft persistent laying, and then to fix a pulley on cranked to a shaft.
10. To establish a casing of a gear belt.
11. To establish maple a belt of the drive of the generator and fan, to adjust its tension (the deflection has to make 10 mm in the middle between pulleys of a bent shaft and the generator).
12. To install the ignition distributor, to connect wires of high voltage and a wire of weight to the accumulator.