1. To remove the release bearing and forks of switching off of coupling. |
2. To unscrew four bolts of fastening of a case of coupling to a forward part of a case of the transmission. |
3. To take a sealing ring from a back part of a case of the transmission (adaptation 21.051). |
4. To take a ring of a back part of a case of the transmission (adaptation 16.025). |
Prevention
This ring can be replaced only together with a back part of a case of the transmission and a secondary shaft (set).
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5. To uncover a forward part of a case of the transmission. |
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6. To include the 1st transfer and to beat out a pin of fastening of the selector. |
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7. To take a plate, a spring and a pin of the spring lock of the 5th transfer. |
8. To remove a back part of a case of the transmission. |
9. To insert one bolt for preservation on the required place of a middle part of a case of the transmission. |
10. To unscrew a bolt and a pin of the spring lock of an axis of the selector. |
11. To take a selector axis. |
12. To take knot of forks, the selector and spring locks. |
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13. To take a lock ring of the synchronizer of the 5th transfer on secondary to a shaft and to move back all synchronizer. |
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14. To include at the same time two transfers (for blocking of the transmission) and to unscrew a nut of fastening of a gear wheel of the 5th transfer on intermediate to a shaft. |
15. By means of a core to squeeze out an axis of the block of gear wheels of an intermediate shaft back. It is necessary to keep constantly contact of a core with an axis of the block of gear wheels of an intermediate shaft not to allow loss of needles of the bearing. |
16. To attach adaptation to a forward part of a case of the transmission. |
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17. To remove a gear wheel of the 5th transfer from an intermediate shaft by means of adaptation 16.033 |
18. To insert back on the former place an axis of the block of gear wheels of an intermediate shaft, pushing out a hand adaptation 16.033 axis. |
19. To remove a lock ring of the bearing of the block of gear wheels in a middle part of a case of the transmission. |
20. To take the remote plug of the bearing. |
21. To switch off both earlier included transfers. |
22. To unscrew the bolt holding a middle part of a case of the transmission on 6 – 7 mm and to remove a middle part of a case. |
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23. To press the bearing of the block of gear wheels deep into of a middle part of a case by means of two thin screw-drivers (1 and 2) and to remove an external ring of the bearing (3 – a bolt). |
24. To move an axis of the block of gear wheels back so that it was possible to take the block of gear wheels from a case. |
25. To lay the block of gear wheels of an intermediate shaft on a bottom of a forward part of a case of the transmission. |
26. To remove the directing plug of the release bearing of coupling and to take a main shaft. |
27. To take a secondary shaft together with a middle part of a case. |
28. By means of the corresponding stripper (the plug of big diameter, M8Ch60 bolt together with a nut) to remove an axis of an intermediate gear wheel of the reverse gear. |
29. To take a lock ring and an axis of the lever of the reverse gear. |